REDUCE MACHINE COOLANT COST BY 50% OR MORE
The Dazzle™ 1 automated CNC sump system eliminates manual coolant mixing and filling by automating the process. It is one of the more efficient and cost effective ways to reduce your machine coolant costs. With the rising cost of cnc coolant why not automate the delivery process and in the process reduce your spend.
No need for bucket brigades or a dedicated person refilling your sump tanks. The Dazzle™ 1 delivers a water-concentrate mix to maintain a sump’s level within your preset range. The system also automatically pulls coolant from your reservoir when needed. Dazzle™ 1 is a cost-effective solution for machine shops running 1 to many sumps with the same concentration levels across sumps. Use our calculator to see what the savings could be on a yearly basis for your facility.
WHAT IS THE DAZZLE™ 1 SYSTEM
The Dazzle™ 1 is an entry level 2nd generation automated sump level management system for production environments. The system comprises a Dazzle™ Pump Panel, probes for both coolant concentrate containers and sumps. It can be easily expanded to as many machines in your plant as a single pump can handle. The Dazzle™ 1 is an affordable, automated coolant mixing and delivery system for CNC coolant and industrial fluids. Watch this short explainer video on the many benefits of a having a Dazzle™ 1 in your production environment.
SAVE ON COOLANT WITH DAZZLE™ 1 AND IMPROVE EFFICIENCIES
DAZZLE™ 1 SYSTEM COMPONENTS
The Dazzle™ Pump Panel
- 7 or 25 gpm Proportioning pump to dial-in optimal coolant/water concentration
- Mixing/turbulence chamber
- 2 backflow check valves
- Mounting cabinet with
observation window
The Dazzle™ Coolant Dipstick
- Microprocessor controller with LED indicator lights and audible alarm
- Low profile level sensor
- 12 vDC solenoid valve
- Electrical and control cable
The Dazzle™ Sump
- Microprocessor controller with LED indicator lights and audible alarm
- Low profile level sensor
- 12 vDC solenoid valve
- Bung fitting for drum or tote
- Coolant suction line
- Electrical and control cables
Example of how the Dazzle™ 1 Coolant Mixing Automation System to manage sump coolant concentration can save you money.
| Sump Volume | Make-up Coolant Concentrate | Dazzle™ 1 | ||||
| Start Shift/End Shift | Old Way - 5% | Dazzle 1 Way - 2% | Savings | |||
| 1000 L @ 5%/500 L @ 8% | 25 liters / $475 | 10 liters/ $237 | $60 saved per sump per shift ($21,900 saved per sump per year in a 24 x 7 operation) | |||
| Assumptions - target sump concentration of 5% and $4/liter for raw coolant concentrate | ||||||
Dazzle™ 1 System Benefits
- Precision coolant make-up mixing and concentration management
- Recommended for shops with anywhere from 1 machine to as many as 50
- Cost saving sump level and concentration maintenance
- Costs slashed by eliminating spills, bucket brigades and operator downtime
- Proven ‘in the field’ to reduce coolant usage by up to 50%
- Assures confidence in lights-out manufacturing operations
- Dazzle is modular, affordable and easy to install
For lights out manufacturing consider the Dazzle™ 2. It’s our proven, IIoT Industry 4.0 automated sump concentration and level management system that maintains both sump levels and coolant concentrations within preset limits. Dazzle™ 2 is flexible and configurable to manage the changing needs in a manufacturing environment.
Download the product brochure that compares the Dazzle™ 1 vs. Dazzle™ 2 or visit the Dazzle™ 2 product page to learn more.
